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Old 12-12-2014, 04:03 AM   #6601
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The camber plates flipped is to adjust caster at the top instead of pulling the whole suspension chunk forward causing the tierods to over-center early (limiting angle). (answer that one dude)
IMAGINE:
DRAW A LINE
- from inner tie rod pivot on steering rack
- connect that to the ball joint pivot on the LCA/knuckle
the outer tie rod crossing that line is called over-centering.
-----if you think about it, the tie rod is now as close to the steering rack as it can get. So if you try to steer straight again the tie rod can go either way (thats the idea of overcentering at least.

THere are plenty of self-steer forces (haha) that should save you, but overcentering is dangerous.

SO, adding caster pulls the ball joint further forward, making the tie rod cross the over-centering line earlier. So if you can add caster at the top without pulling the LCA forward you add caster without over-centering earlier.
_____________________________________

Current setup. Close to over center in pic (not overcentered).
Next generation of front suspension I'm producing will be as optimum as I can get everything. CNC assisted, but production cost is a large target so I can produce them cheap enough to let everyone enjoy wisefab effective front suspension. Solid works models will be done in about a month (lap top with solid works broke lol) Super excited. It'll have better geometry and more angle and grip than the version I have made now, and it'll be faster to make. Great engineering extra credit haha


image search

Progress pic of car. First start up should be in a couple weeks!
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Old 12-15-2014, 10:23 AM   #6602
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Interesting setup you have their AJZax, it looks like you lengthened the DW lower arms? Also looks like you're pulling pretty low camber and caster. You'll want to run offset tie rod spacers or move the rack forward if you haven't already.

You'll have to let us know how it drives.
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Old 12-16-2014, 08:26 AM   #6603
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Quote:
Originally Posted by AJZax View Post
produce them cheap enough to let everyone enjoy wisefab effective front suspension. Solid works models will be done in about a month
some badass race car engineering going on there with REIB and what not.
If you really want to take them on you are going to need to come up with something hell of a lot better than what you currently have as far as the whole front axle is concerned.
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Old 12-23-2014, 03:27 AM   #6604
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Yeah this was a test platform to see if I actually kind of understood what was going on lol. REIB was fast and easy to make/cheaper. Believe it or not this setup feels really good. Self steer is stronger than OEM so I might pull away some caster.

The heim I used has a radial static load of 40,000+lbs. General engineering rule of thumb is thrust load is 10% of that. So it should hold up fine. That being said, the real set will be on a 5/8" monoball setup. This setup might not even get thoroughly tested since the cad based setup will probably be made before I get a full day of evergreen to myself haha.

I've seen cressidas with economy crappy heim joints for LCA replacements, that was super sketchy. lol Driver went ham in that car.

What in regards to front axle are you talking about? Stub "relocation" to add S.A.I. without needing as much caster?

And yes pivot is moved forward on rack. Eccentric bushings+offset spacers.
Probably should've relocated. Was slightly worried about them making crossmember modifications illegal again, but I don't think they will anymore :/

Definitely open to criticism and would love input guys! thanks!
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Old 12-23-2014, 05:24 AM   #6605
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Anybody have any input/thought on the new gktech front knuckles? any advantage to them over PBM?
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Old 12-23-2014, 11:12 AM   #6606
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Quote:
Originally Posted by AJZax View Post
Yeah this was a test platform to see if I actually kind of understood what was going on lol. REIB was fast and easy to make/cheaper. Believe it or not this setup feels really good. Self steer is stronger than OEM so I might pull away some caster.

The heim I used has a radial static load of 40,000+lbs. General engineering rule of thumb is thrust load is 10% of that. So it should hold up fine. That being said, the real set will be on a 5/8" monoball setup. This setup might not even get thoroughly tested since the cad based setup will probably be made before I get a full day of evergreen to myself haha.

I've seen cressidas with economy crappy heim joints for LCA replacements, that was super sketchy. lol Driver went ham in that car.

What in regards to front axle are you talking about? Stub "relocation" to add S.A.I. without needing as much caster?

And yes pivot is moved forward on rack. Eccentric bushings+offset spacers.
Probably should've relocated. Was slightly worried about them making crossmember modifications illegal again, but I don't think they will anymore :/

Definitely open to criticism and would love input guys! thanks!
REIB has nothing to do with thrust load. It's that you're loading a threaded shank in bending, particularly during braking on the front wheels. The thread root is a stress riser, so a fatigue failure becomes VERY possible even with a grossly oversized rod end shank. Typical layman understanding is if it doesn't let go in a few outings, then it's good to go, but this sort of failure will usually manifest itself sometime in the future, and it's actually hard to examine since it'll happen right at the jam nut (so it's most likely hidden). The failure will be small at the beginning, then the crack will propagate very quickly.

I'd also caution against designing against max radial loads for any kind of expected loads. Those loads are usually for a major structural failure of the rod end, so you need significant margin to stay away from that value. Dynamic loading and how the liner accomodates that also complicates things.
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Old 12-23-2014, 12:08 PM   #6607
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What he said^ and the loads will be high enough to fatigue it pretty quick at full lock and while braking. Drifting as we know is a contact sport and taping a car with your front wheel while twining is very likely to happen. Just use a spherical bearing and us haters will go
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Old 12-25-2014, 07:49 AM   #6608
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Hi guys, I just ordered the GKtech roll center correction kit and the rack spacer (http://www.gktech.com/index.php/4130...pacer-set.html)
I'll upgrade my FLCA at the same time.
I have Driftworks FLCA and castor arms, PBM inner steering rods cutted to OEM length, Tein outer.
I would like your advise regarding the new setup as I plan to buy PBM FLCA combo to replace my worn out driftworks. Anything I should be aware of or do you have anything better to advise? Do you think I will need to buy some new PBM inner to get the most angle from the GKtech RC kit?
I'll have the GKtech outer as those come with different length adjusters. Would those be enough to compensate for the cutted inner or do I need some longer new ones?

Thank you for your help and merry Christmas!

EDIT: Front is 18x9,5 ET12 with 255/35/18 tire
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Old 12-27-2014, 01:11 PM   #6609
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Thanks for the input!
I do udnerstand dynamic instantaneous load will be much higher than any given static load exposed to the joint.As I said this setup was lightly tested and felt "good". But all the kinematics/geometry are overhauled and the new setup will be on a 5/8" monoball instead of REIB.
I'll update with the results on that.

I've learned a lot from this thread, and cross-referenced with tid bits from my engineering classes. I don't feel liek I'm a boss at suspension, I just always want to learn more, and I feel the best way to learn is to put what you think you know to the test in real world

I'll definitely be up to date with you guys!
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Old 12-28-2014, 06:15 PM   #6610
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Anybody have any input/thought on the new gktech front knuckles? any advantage to them over PBM?
Much of a muchness with the exception of weight. I don't have a weight on their knuckles but I would be surprised if ours weren't at least 1kg (2.2lb's) lighter each corner.
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Old 12-28-2014, 06:19 PM   #6611
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Weight of PBM knuckle is 9.5lbs so a little under 2lbs heavier than stock. I believe this is the s14 knuckle. Awesome knuckles for the money.
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Old 12-28-2014, 06:41 PM   #6612
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Weight of PBM knuckle is 9.5lbs so a little under 2lbs heavier than stock. I believe this is the s14 knuckle. Awesome knuckles for the money.
Thanks for that so ours are around 30% lighter.

Ours are:
S13 = 6.8lb
S14 = 6.9lb

My guess of +2.2lbs was pretty close
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Old 12-29-2014, 11:57 PM   #6613
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You don't need to extend the steering shaft. It telescopes out enough for at least 30mm of rack relocation. Maybe someone has figured out how to move it further forward I guess.[/QUOTE]



Where does it telescope?mine won't budge and I'm hearing from some people to stack 2 steering spacers on my s13
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Old 12-30-2014, 12:19 AM   #6614
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You don't need to extend the steering shaft. It telescopes out enough for at least 30mm of rack relocation. Maybe someone has figured out how to move it further forward I guess.


Where does it telescope?mine won't budge and I'm hearing from some people to stack 2 steering spacers on my s13[/QUOTE]

on a s13 we make a custom 1 piece bushing juste like if yiu stack 2

for the s14 my steering colum wont slide out ... i need to cut and weld in an extention
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Old 12-30-2014, 05:07 AM   #6615
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there's a slip joint on the steering shaft that usually becomes seized on most cars over time. if you take your steering column out, place the wheel-end on the ground and hammer on the shaft end while its in-line with the column, that should free it up.
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Old 01-04-2015, 07:40 PM   #6616
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Started making revisions to the OG post today. Hopefully have them finished tomorrow.
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Old 01-05-2015, 03:04 PM   #6617
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made these this weekend:

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Old 01-09-2015, 08:12 AM   #6618
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The steering arm looks crazy short, how much lock are you expecting?
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Old 01-09-2015, 09:30 AM   #6619
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i dont have an expected turnout. this was a "lets try it and see what happens" trial.

the arm is 3.25" center to center, kingpin to tie rod mount.
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Old 01-17-2015, 02:00 PM   #6620
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Need some guidance, Why is the FLCA hitting the rotor? What am I not understanding here?




S13 PBM Forged Knuckles
S13 PBM FLCA/Tension Rod combo

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Old 01-17-2015, 02:46 PM   #6621
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That's odd, you have the correct LCA type.

Taken from their website:
"WE NOW OFFER TWO VERSIONS OF FLCA - BENT OR STRAIGHT
The BEND in the arm has an outer pillowball range of motion thats appropriate for ROLL CENTER CORRECTED KNUCKLES LIKE MAX PRO ANGLE MOD and cars with stock knuckles that have higher ride height or extended track width setting. This is the correct choice for most of our customers.
The STRAIGHT arm version (not pictured below) makes the outer pillowball angle have a good range of motion on cars with a NON-ROLL-CENTER-corrected knuckle on slammed ride height."
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Old 01-17-2015, 03:04 PM   #6622
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It looks like the shank is not properly seated against the knuckle (see pic 1)
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Old 01-17-2015, 03:12 PM   #6623
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It's probably due to your brake setup what calipers/rotors are you running
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Old 01-17-2015, 03:20 PM   #6624
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Quote:
Originally Posted by Croustibat View Post
It looks like the shank is not properly seated against the knuckle (see pic 1)
Both shanks are tightened on both ends. Both sides of the car are having this issue.

Quote:
Originally Posted by smartoss View Post
It's probably due to your brake setup what calipers/rotors are you running
4 Piston Wilwood Calipers and Arizona Z Car 12.2" rotors (1.25" thick)
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Old 01-18-2015, 08:47 AM   #6625
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Both shanks are tightened on both ends. Both sides of the car are having this issue.
Which still does not remove that possibility. Most ebay specials have a similar problem, where the shank does not fit the knuckle.

These are in no way bad quality, but that thing can happen. Mix a S14 shank with an S13 knuckle and you got a problem.

Quote:
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4 Piston Wilwood Calipers and Arizona Z Car 12.2" rotors (1.25" thick)
Check what the offset of the rotors are. I had a similar setup though, and it did not touch. It really looks like a badly tapered shank.
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Old 01-19-2015, 01:46 PM   #6626
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^ I think the issue may be the rotor size/offset. I called and taked with PBM today and they were super helpful. I am going to test fit some stock s13 rotors and see if I am having the same issue and also set the car on the ground with the s13 rotors to check the angle of the shank.
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Old 01-20-2015, 11:18 AM   #6627
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Man it's been a while since I've checked out this thread, I'm diggin all of the bad ass work everyone's doing! (Y)
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Old 01-20-2015, 04:44 PM   #6628
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Anyone know what the safest amount of threads I need to have the inner tie rod threaded on to the outer tie rod end? I'm running an ikeya inner and moog outer with PBM FLCA and the FLCA is extended about 1" and im running out of threads on the tie rod to zero out my toe...

Also, does anyone know if the PBM inner is longer in length than the ikeya formula?

I know I could always go with a extended outer tie rod end (I knw abercrombie makes one) but I am a bit low on time. (I need these on my car and aligned by next sunday) Thanks in advance.
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Old 01-20-2015, 06:36 PM   #6629
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Seeing as that Moog outer is made from cast iron, minimum thread engagement would be approximately 1 x Diameter, or 14mm.

Maxima outers are approximately 1" longer than S14 and might be a good option for what you're trying to do. It was discussed in here recently, search to find the exact model year.
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Old 01-20-2015, 09:16 PM   #6630
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lets not forget that the first page has a wealth of information:

Depending on your knuckle/LCA/tie rod end combo, you're probably going to need longer tie rods. Here's a nice list of lengths:

89-94 240sx.. 11.10" (m12x1.25)
95-98 240sx.. 11.37"
94-99 maxima 11.42"
96-99 i30...... 11.42"
97-01 Q45..... 12.00" (same with 01-06)
00-04 i30...... 12.91"
99-03 maxima 12.91"
03-08 maxima 13.30" (same with 04-06)
PSM Spherical....12.5"
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