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Old 08-05-2013, 06:28 PM   #1
Mannykiller
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I don't know if i've posted this or not yet but I ran into a slight hic-up.

My clutch was having slight problems and I couldn't figure it out after adjusting it multiple times. Pulled it and my discs are SHOT. Exedy Twin Cerametallic discs front and rear measured 1.5-1.3...YIKES wayyyy past the replacement limit. So I shopped around and found an excellent price for two replacement disks and an intermediate plate. The intermediate plate was only showing the slightest bit of step...but I figured while I was in there I might as well replace it since it was only 150 extra. The two replacement discs cost me 480 shipped...which is a slamming deal.. and with the intermediate plate it came to 630 shipped. The price of an ACT extreme set up. But you know what... The clutch feels amazing and is one of the best aftermarket clutches i've ever felt without sacrificing major differences etc. SO i'll be installing the disks as soon as they come in, and i'm looking forward to breaking them in. I also got more sheet aluminum from my Local Lowes so I could complete my Two Oil Cooler Ducts. I originally wanted to make the cooler ducts stick out as much as possible to catch as much air and guide it into the coolers but due to bumper restrictions and clearance I had to sacrifice some length overall just to make them fit correctly without looking all goofy. The end results are still good and I'm very happy with them both.
On to the pics!:

Here is what I used to mock the ducts



After I have all my mock cardboard cut out I test fit it with the bumper on. Anything that rubs will bend or smash and you simply trim it to fit. After all the pieces fit I stencil them onto the sheet alum and cut them out with my Angle Grinder.... Yea I've become damn good at cutting with that thing. Not gonna lie...I impress myself sometimes haha. Here is the first cut out

Then I tape the first piece into place and clamp each additional piece to fit to the tightest clearance. This way you can be sure that when you bolt it all up it'll really fit like a glove and do the job it was intended to do.
Once a piece is clamped on.....I VERY carefully remove it from the oil cooler and make Perm marker marks and Rivet it into place. The perm marker is just there for double checking....to make sure that the pieces didn't move. If they move...it'll fit JANK.. and no one likes Jank except Broke ass zilvians.
Here are some clamp and bend pics:


finished!

And mounted

Drivers side

Put a little left over Baker Heat Shielding on for protection


And My Power Steering Cooler came in. Unsure where to mount it as of right now...but I'll find somewhere clever ;-)


Updates soon!
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Old 08-05-2013, 08:56 PM   #2
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Quote:
Originally Posted by Mannykiller View Post
it'll fit JANK.. and no one likes Jank except Broke ass zilvians.
stealing this for my new sig.
as always, your work is nothing short of impressive.
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it'll fit JANK.. and no one likes Jank except Broke ass zilvians.
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Old 08-08-2013, 05:25 PM   #3
Mannykiller
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Quote:
Originally Posted by 7x13 View Post
F'n amazing build.
thought it was cool...

even cooler now since I noticed the Trash Talk decal
haha cool man, the group of guys are rad. All for the same reason...as most of us are!

Quote:
Originally Posted by brndck View Post
stealing this for my new sig.
as always, your work is nothing short of impressive.
Haha I patted myself on the back after you pasted it. It's soo true though. Let me jank it 20 times over and waste 3x the money than just doing it right...one time...finished=drive. I like building the car..but I love driving it and hitting the track more than my car being down every other week. I'm building it so that I can avoid that to the best of my ability. Can't wait to change my Upper Intake Manifold/Throttle Body and Elbow.. THen back to Nelson for the final tune this year. Then e85!!!

But really.. I think everyone has final HP numbers in their head for the sake of pride.. but really... people under estimate how quick a 300 whp 270wtq car is... especially on the track. My car is fast at 300whp. WHen I go for the re-tune without the flow restriciton it'll have 400-450whp. It's going to make my hands shake because It's been since I stood on the throttle ya know? Anyways... Looking forward to getting her going soon here. Need a Throttle Body Gasket and a new charge tube and i'll be back in business.
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