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Chat General Discussion About The Nissan 240SX and Nissan Z Cars |
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08-02-2018, 12:45 PM | #61 |
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100% slam it on emusas with xxrs and duraflex kit with spray paint matte grey and strip the interior but add a super cool nrg wheel. oh! and then sell it for pennies on the dollar please and thanks.
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08-02-2018, 01:43 PM | #63 |
Leaky Injector
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08-02-2018, 09:22 PM | #65 | ||||
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Thanks for approving my earlier replies FaLKoN240, appreciate the help!
All you guys worried that I'm a 16 year old who's going to poorly modify the car can relax. I have a nice shop and am pretty experienced in this sort of thing. Quote:
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Right now I have no idea what software/hardware/stand alone systems are good choices for these cars. I'm also out of practice. I haven't tuned a car since my G8. I used HP Tuners back then. I started working on new cars after. It wasn't practical for me to try to figure out how to do it with little to no public info. Think that 280-300whp would be reliable on 93 pump gas, with a nice front mount? Keep in mind I'm in the Houston heat. I'd rather not run meth or e85. I'd be more than happy with even 250whp from this little car. I'm sure there are weight savings to be had while looking stock and not making any permanent changes. Feels like my goal is going to wind up being fun to drive, non-permanent and reliable. Something that doesn't require constant maintenance. Quote:
Starting to feel that way. Pretty sure I can park however I want, in this case with the sun behind me, in what is obviously an empty and private lot. You seem pretty upset about it though, doing ok man? Need a hug? |
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08-02-2018, 10:11 PM | #67 | |
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-Tomei cast manifold -s15 gt28 -Tomei elbow and downpipe to stock exhaust -stock s14 sr20det airbox, intake, hotpipe -stock sr20det coldpipe on SR20 fan shroud -740cc nismo injectors, z32 mafs(will bolt on to stock airbox with redrill) and a enthalpy or JWT flash -s15 SMIC (a Greddy FMIC would be nice, but you would have to move the battery, remove the fogs, cut a hole, etc.) |
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08-02-2018, 10:22 PM | #68 | |
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If I go this route I think going very OEM looking is definitely the goal. I've been researching the Tomei manifold, I've heard good things about the brand. Any reason they cast these? I haven't used a cast aftermarket manifold in a long time. It would look more OEM for sure, although coating stainless can have that look too if it's not made from a million cuts. The S15 SMIC won't be too small to deal with the Houston heat at 10psi+? On the fuel side, will the 740cc injectors on stock pump work for my power goals? No aftermarket FPR or BAP needed right? I generally am not a fan of BAPs, would rather go bigger on the pump. Overall this sounds like a pretty clean setup. |
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08-02-2018, 10:57 PM | #70 |
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You will have to have at least a new fuel pump 255 or higher. Also you will have to have a 300zx fuel filter. There are a ton of good write-ups on doing a KA-T setup. It will just take a little serching. Good luck!
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08-02-2018, 11:32 PM | #71 |
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The way to do a turbo KA in 2018
is with an rear mounted oil-less cartridge. It means you leave everything alone in the engine bay. The stock manifold can stay on the engine. And no need to remove the pan to drill a oil return. Those two things will prevent hassles returning the car to stock should the need arise. Methanol progressive injection is a must. You use a SAFC with ~440cc injectors and stock computer to make up for the cost of the system. Avoid rom tunes and stand-alones at all costs. There is no reliable tuning scheme for the KA engine unless you do it yourself, and all the hardware becomes instant-junk the minute you decide to sell it, so I am sharing the real secret to making it work. The stock computer is absolutely perfect except you need more fuel and more octane. methanol injection runs the octane up around 116 with 50/50 mix, and the SAFC merges increased fueling with larger injectors seamlessly. Closed loop still works so it doesn't get bad fuel economy or foul plugs. The bypass requires recirculated so its silent and never washes the cylinder walls down with fuel. Everything is set up to around 10psi of boost. The motor needs 254-260* duration cams, springs, and shouldn't be spun much over 6k if at all ever because that is the big internal, unconquerable weakness of the KA engine. Which is why it doesn't make sense to use. maths at 10psi of boost 146cid*6000/3456 = 253cfm * .069 = 17.48lb/min, 10/14.5psi = .6896 pressure ratio, 17.48 * 1.6896 = 295.5 brake horsepower * .88 (12% drivetrain loss) = 260rwhp |
08-03-2018, 01:05 AM | #72 | |||
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Assuming: - 0.34kg per hour of fuel for each horsepower, very conservative. - 0.755kg/l average density of E10 pump gasoline. (375 bhp * 0.34 kg) / 0.755 kg/l = 169 lph Based on the data sheet the walbro 255 makes 50gph at 60psi, that's 189lph. So that fits within the conservative 169lph estimate. Injector duty seems like it might be tight based on spooled240's suggestion of 740cc. 169 lph / 60 min * 1000 = 2817 cc 2817 cc / 4 injectors = 704cc That's 95% duty at 740cc injectors. But my 0.34kg is probably too conservative. In reality the car probably wont ever make 375bhp either. I wouldn't install too much pump personally. You start to over heat the fuel in a return system. For example I converted my Mustang to a return with an aftermarket fuel rail and post-rail FPR. I'm running dual 450s and the heat this adds to the circulating fuel is huge, around 456W at 60psi. Even a single 450 is 228W, that's like almost 4x light bulbs in your tank. That's a bad time for a street car. Riding around on long rides will get that fuel cooking especially as it gets low. I mitigate mine largely by avoding going under half a tank if I'm testing on the street. That really limits my range unless I switch to the pump gas tune. Sending vacuum to my FPR to reduce pressure at idle helps reduce heat a little bit too. This looks like a good kit from Walbro: http://walbrofuelpumps.com/1995-1999...-cyl-2-4l.html I'm reading going to read through some of those KA-T threads in the AM. Quote:
Interesting, thanks for the write up! How's the lag on a rear mount? I know these are popular on a lot of new cars too. I have used methanol/water in the past before and it's a great way to add cooling/fuel/octane. I was just hoping to avoid it on something like this build. I suppose a boost controller w/ wideband can provide safety if I run dry or even take a signal from the meth system if possible. Definitely don't want to lose closed loop for a street build like this. What's causing closed loop issues on other builds? I don't mind the idea of using the stock computer, most my projects have been stock computers including the Mustang. If I'm understanding the scenario correctly, am I basically doing the fuel tuning with the Super AFC system as a piggy back controller and compensating for the meth fueling being injected in lieu of tuning the factory computer itself. I'm thumbing through the manual (will read in AM) but it looks like it piggy backs into all the usual stuff. This is definitely an interesting option, hell the controller on it's own even with a more traditional setup seems like a great option to let me tune it myself. |
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08-03-2018, 02:19 PM | #76 | |
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piggybacks are seriously watered down standalones; its just better in the long run for you to spend the cash and get a standalone. ive seen countless threads where people cannot get a piggyback to work as they can be finicky as it has to work in conjunction with your stock computer, standalones replace the stock ecu and 'stand alone'. standalones allow you to tune/modify and monitor just about every engine related electrical component. |
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08-03-2018, 02:55 PM | #77 | |
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SAFC is 'garbage' 99% of the time. the only time you want one is when you turbo a KA or you have an atmospheric bypass or non-recirculation setup on a stock computer. I'll go through the pros and cons now after some explanations. SAFC alows you to dial in fuel perfectly. You can get any A/F you want, just like a stand-alone. Because KA/SR use a MAF sensor, the voltage curve is parabolic so at low flow rates there is a LOT of resolution where it is needed. The down side is that it does NOT control timing. It means you will have more timing than you want. Luckily, there are ways to deal with this. #1 it has a distributor, so you can easily pull a couple degrees global timing right off the bat to help. #2 is don't run more than 10psi of boost, which mitigates the need for seriously retarded timing. #3 is the methanol injection, which raises octane and prevents the advanced timing from destroying the engine. It will actually make the most/more power like this (as opposed to have a 100% pump gas tune). Plus the addition of methanol means a richer a/f so you can push the limits of the injectors if necessary. As for closed loop. The reason you lose closed loop on some setups that use OEM computers is because of the step size in ms of fuel control. Lets say you are at idle, 14.8:1, and closed loop decides to add some fuel. Well the factory injectors are like 270cc (something tiny like that) so the computer adds like a half a millisecond or more of fuel. the step size is around .5 of a ms (.0005 seconds of fuel). For a 270cc injector, this is nothing. But for a 440 or 600cc injector this can bring your 14.8 down to like 13's or even 12's and kill the motor due to the massive swing in fueling. The computer quickly loses track, all it see's is "rich now" and starts pulling fuel. Well guess what, it only made 1 step in the rich direction, but now its so rich that it can take several steps in the "lean direction" before" all the excess fuel washes out and the motor is too lean to stay running. The larger the injector, the worse the control. So lets pro and con this bitch SAFC setup pros: SAFC is Cheap SAFC is re-sellable Methanol kit is re-sellable more power on meth with stock timing and a little boost meth adds more fuel to the table water reduces EGT and makes it safer to run on pump fuel tune it from the driver seat on the street Cons: Can't control timing people will say its garbage all the time now lets look at the rom tune pros and cons: Rom tune pro: Might plug in and go just fine cons: expensive and Not easy to re-sell a KA turbo rom tune (bye $500) can't re-tune it easily (need to mail chips away) Still needs a SAFC most of the time to bring fueling back in line (mail order tunes are not perfect, even if they are) unless you want to keep re-mailing chips which apparently is acceptable Reduced power 'for safety' because low timing on pump gas with significant compression is the only way to keep it safe Still a risk due to high temperature and no water to control EGT, given the engines history (not a turbo motor originally) A stand-alone is essentially the same cons as a rom tune, becuase you still need reduced timing on pump fuels, except now you have a $1500 KA stand-alone you can't re-sell instead of a $500 rom tune. It won't need a SAFC though and you could tune it yourself are additional pros. And its not like you are going to run much more boost on a stock KA engine even with control over the timing,Because you are pushing the limits of pump fuel and high compression, with a fragile cast piston that won't take any abuse at all. Last edited by Kingtal0n; 08-04-2018 at 02:59 PM.. |
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08-03-2018, 03:08 PM | #78 | |||||
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Interesting, so the reason I never tried a piggyback was because I always tuned stock computers until I got into newer cars. Then piggy backs were usually much more basic options for people who were afraid of voiding warranties by tuning stock computers or putting in a standalone. However, this Apexi SAFC seems pretty advanced compared to what I've seen people using. Most the other (non-240) piggyback systems I saw were prefab canned tunes only, no customization, this seems actually tuneable. Hence why it seems interesting. I am familiar with standalones, and really the cost isn't the biggest factor here. Overall I want to do this thing right. Quote:
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Last edited by dmitrysgarage; 08-03-2018 at 04:46 PM.. |
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08-03-2018, 05:09 PM | #79 |
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I have a rom tune partnered with a SAFC...
Most of what he said is true. My set up didn't really start ripping until I leaned it out a bit.
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08-04-2018, 07:50 AM | #80 | ||
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oh if money is no concern. Put a haltech on it if they make a PnP version and go E85 flex fuel.
The big issue here is, stock bottom end, cast piston, high compression. It means 93 will never really be good enough by itself. Because even if perfectly tuned on 93 one little hiccup will destroy the motor and you'll be left with no engine because it could be very difficult to find another nice condition KA. Haltech will support that engine much better than OEM ecu because you can also monitor and log all the critical details, such as fuel pressure, oil pressure, oil temp, iat, etc.. and tune it to alert you immediately. If on the other hand you could find a spare KA and have it sitting on the shelf. And don't mind swapping it in later at some point. Then sure why not try 93 and see what happens. See what Im saying, better just to protect the engine you have. And 93 isn't going to protect shit. You need meth or E85 to ensure ensure the safety of that motor. Which severely opens the timing window and makes stock-ish timing safe at the power level the stock bottom end is comfortable at, making a stand-alone pseudo unnecessary. Quote:
I was just thinking you could leave the engine bay more stock if you had a rear mount. And convert the car back to stock easily if you wanted to. Its more reversible, and less KA specific so you aren't left with a bunch of expensive KA engine parts you can't sell or give away. tuning it with a SAFC is just like tuning with anything else. You the driver drive the car and watch the wideband and adjust the dial on the SAFC until the numbers showing up match whatever you as the tuner think they should say. If you need help with that I can provide more details also. Quote:
https://forum.hptuners.com/showthrea...00HD-Questions The stand-alone isn't going to let you run more timing than the stock computer. It will allow you to run less. It means you could potentially push a bit more boost pressure than 10psi and have much less timing, and also control larger injectors safely. It would be safer this way. But there is no guarantee that the stock bottom end will live at that level, I've tuned hundreds of engines but only one turbo KA and it was a looooooong time ago so all bets are off as far as my experience with how much power they are comfortable at. The traditional line of thinking is that 7psi any engine can take that 40% increase in power np. But after that it can be sketchy. I think 50-65% increase is my max comfort level for a KA engine that I expected to last a long time. I think 80-100% increase is a bit much. I'm sure it would live for a while its just how long of a while. |
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08-04-2018, 08:19 AM | #81 |
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Your car does not have a factory wideband o2 sensor. You're giving the capabilities of the factory engine management way too much credit, the stock ecu is not so "tunable" like other factory ecu's on other cars. You'd have to install a wideband and "tune" the SAFC while monitoring it, but the ecu or safc is never seeing that wideband o2 reading.
Also, you don't have to "mail away" a rom tuned ecu to get another tune. The tuner (RS Enthalpy for example) sends you a new pair of chips in the mail and you install the new chips all while still being able to drive the car. |
08-04-2018, 03:03 PM | #82 | |
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And it would pack something like 15-20% more torque than an sr20det throughout the range so it can't compare to a stock SR as the KA will have more area under the curve. Like a 5L V8 with only 260 horsepower still moves the car much faster from the dead-stop because 400ft*lbs of torque at 2000rpm is what counts at that moment, not peak HP. It makes the car more fun at low speeds. I had a 97 w/ 40k miles and I was fairly close to doing all this but I realized 250 to the wheels wasn't enough, I needed at least double that. Its gota go 10's to keep up with all these new vettes and teslas now. How crazy fast are things getting? |
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08-06-2018, 06:53 PM | #83 | |||||
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I really like with the way some new cars tune spark advance, you can set a base spark advance and then it will walk it up/down. So normally you're at say 18 degrees and it will attempt to add more timing and you might limit it to say 4 degrees to wind up at 22 degrees as the max it will attempt. That's how my Mustang is tuned, base 18, +/- 4 degrees. In my case the fuel is good and it hits 22 degrees almost instantly when I get into power enrichment. My 93 tune is based at 14 degrees for comparison. The idea is to set a modest base advance and if the fuel is good it will add more timing on it's own, if not it won't or will reduce timing even further. Quote:
Seems like everyone is running 9s and 10s these days. |
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08-06-2018, 07:40 PM | #84 | |
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The ROM tunes are safe (read RICH TUNE), resellable if you don't get too crazy/unique with your set up and retunable. Which is why I have the SAFC to make small minor corrections. To lean it out in the lower RPM ranges to pull a few more ponies out without blowing up the motor. If you want to discuss it further, PM me.
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08-07-2018, 08:20 AM | #85 |
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the big issue here is a weak engine not designed for high output as it sits. 93 octane with a great tune can still blow up in your face with no warning. That is why meth/E85, its insurance.
With no insurance? it won't matter. Rom tune + safc is as good as any stand-alone when using 93. Stand-alone just allows more logging and fine tuning, which adds 100+ hours to the job, and might reveal 5-10 horsepower, but also leaves more room for mistakes. What I do depends on budget and goal. A high power goal with 20k, could make 700bhp with an LS engine for 10+ years and if one pops you shit $250 for longblocks. A Handling goal I'd probably shoot for an SR20 because of the weight balance and no need for max power, 350rwhp is typical stock engine longevity territory. Although there are also aluminum six speed LS swaps available with +125~ HP over that and just as handle-able. There really isn't any place for the KA in performance land, it isn't really an option for any of these goals. Except the one where you just want to keep the engine bay looking somewhat original for some reason, and willing to spend more than the other swaps to do that. My org idea was to turbo for a while see how much it would take (350? on meth/water, maybe) and see how I like it, and if I did enjoy it enough, swap in a better engine and leave everything pretty much right where it was (already setup for rear mount). Thus the avoiding of KA specific parts, yank it and forget it, you didn't buy anything for it. |
08-07-2018, 08:04 PM | #86 |
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It blowing up wasn't a fault of the motor. Even if it was I'd still rather have a KA than SR. But that's just, like, my opinion
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08-08-2018, 08:13 AM | #87 | |
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Thanks for the info, I really appreciate it and it's going to help a lot figuring my plans! Will definitely shoot you a PM if I think that's the route I'm going to go.
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https://www.diyautotune.com/product/...-manual-trans/ http://www.megasquirtpnp.com/docs/ms...ns9501_s14.php http://www.megasquirtpnp.com/docs/ms...r=13&isModel=2 Wideband o2, closed loop, boost controller, flex fuel sensor support, canbus input, etc... Man seems like it's pretty much a "do everything the new car's ECUs are doing" kit, with the exception of being speed density where most new cars are mass flow. Need to research it more, but that sounds a lot more capable than rom + safc at quick glance. The MS3 Pro looks even better, maf support, etc... I totally understand what you mean about the insurance of high octane. I'm just saying if the timing has to be too aggressive for comfort on 93 I can go to meth, race gas or E85 if I have to. Man I wish my Coyote engine popping was $250. |
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08-08-2018, 11:00 AM | #88 | |
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The benefit of the KA-T route is the fact that you can leave the everything intact. This means you keep A/C, heat, cruise, etc. If we actually had the sr20 in the schassis's here in the states, I don't think people would have started swapping in the KA because it's the best engine..everyone knows that it isn't. People started building the KA because but it's already there and can actually take some boost. |
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08-08-2018, 12:12 PM | #89 |
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Don't forget about these:
Nismotronic: http://www.nismotronic.com/faq.php Nistune: https://nistune.com/faq/faq-general
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08-08-2018, 12:23 PM | #90 | |
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good turbo $600+ lines and gaskets $200 Rom tune $500 I could go on but even coming close to the price of a boost ready, same output, higher mpg engine that literally was designed for the car originally you'd be @*$@# to continue. Think of it as, you are fixing the car back to the way it was originally intended, some would say |
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