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Old 07-31-2002, 03:51 PM   #3
Tyler Durdan
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Join Date: Feb 2002
Location: Don't mess with Texas
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Removal and installion of fuel injectors of a ka24de:

1.Properly relieve fuel pressure, and disconnect negative battery cable.

2.Disconnect throttle cable, and cruize control cable if so equipped from the throttle body.

3.Remove the throttle cable bracket from the intake manifold.

4.Label and disconnect the fuel injector electrical harnesses.

5.Disconnect and cap the fuel feed and return hoses.

6.Disconnect the vacuum line from the fuel pressure regulator.

7.Remove fuel rail retaining bolts.

8.Remove the fuel rail and injector assembly from intake manifold.

9.Remove the injector cap from the fuel rail.

10.Twist the injector slightly and pull it from the fuel rail...repeat for other injectors if necessary.

11.Remove and discard the O-rings.

Be careful not to damage the injectors hear...they can be a pain in the ass to remove from the fuel rails.

Install:
1.Clean the injector tailpiece and insert the injectors into the fuel rails w/new o-rings.

2.Install the injector cap on the fuel rail and tighten the screws securely. (Don't strip the screws though damn it).

3.Position the injector and fuel rail assembly onto the intake manifold.

4.Tighten the fuel rail retaining bolts to 12-14 ft. lbs.

5.Connect the vacuum line to the fuel pressure regulator.

6.Connect the fuel feed and return hoses.

7.Connect the fuel injector electrical harnesses (make sure you labeled correctly or there could be some chaos soon to come).

8.Install the throttle cable bracket.

9.Connect and adjust the throttle and, cruize control if so equipped.

10.Pressurize the fuel system and check for leaks (soapy water on vacuum lines, and eyes around the fuel rail).

If I didn't mention it...put the damn marboro out, and clean up any spilled fuel. Feel free to pm me or you can reach me on AOL im...screen name is Ansby3. You might try replacing the fuel filter before you get into this project though.

Edit:  Copy, Paste, and then print...will save you time in the long run.



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