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| Chat General Discussion About The Nissan 240SX and Nissan Z Cars |
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| | #1 |
| Guild of Skullduggerous Intent ![]() | Interest In A Proper STi/Evo Caliper Adapter Bracket? I have a set of STi Brembo calipers coming my way and plan to make a nice set of brackets for myself since I have the means to do so I've made and sold a few sets of brackets to some members on the forum made from measurements found on this well known thread (page 7): Check out my new BIG BRAKES!! anyone else do this yet??? Those worked well but as stated in the thread, some grinding is usually required to clear some of the calipers features. Also, there seems to be a slight difference in hole separation between Evo and STi calipers. So the question I have is: Would you guys be interested in a proper set of adapter brackets that would work for either caliper? Features I have in mind: - CMM data for perfect fitment - CNCd 6061 Aluminum for lighter weight - Hard anodized for ruggedness (would look baller aswell) - Helicoil inserts to protect the threaded holes from repeated installs All of this - R&D, design and manufacturing - would be done in house by a friend and myself. That means the cost of these parts won't be astronomical and about the same as the typical brackets offered for sale go for. Feel free to chime in with any questions/observations/concerns.
__________________ Skullworks - Skull And Bones KA Oil Block Round 2 Group Buy Skullworks - Evo/STi Brembo Brackets Group Buy Last edited by ManoNegra; 08-26-2009 at 05:52 PM. |
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| | #2 |
| senile geezer ![]() | I think there's certainly a market for something like that. If you can offer this as some kind of set to make it a plug & play ordeal, that would be nice. Complete with needed lines, hardware, maybe even pads, proportioning valve, etc. Also wondering if you would need a larger or different type of brake proportioning valve. Maybe even a larger brake booster. From the previous thread, seems like some of the ppl were having brake modulation issues. Good luck with your project, and pls keep us updated. |
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| | #4 |
| VIPremium Member ![]() | Evo/sti brake upgrade is a awesome idea. I dislike sliding calipers ie stock 240sx brakes. I upgraded to 300zx brakes (fixed calipers) and thats a big difference but if i had the chance to buy some evo/sti calipers and use them I wuld over then 300zx upgrade. Now my question how much more money are evo or sti brakes comparied to 300zx and whats exactly the size and weight difference????? |
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| | #7 |
| VIPremium Member ![]() | Yes please dont make them out of aluminum, just becuase under hard braking I dont want to take the chance with something bending/braking. Well aluminum is very strong I just dont know about using aluminum brakets for your brakes. What are other companys using for material?? |
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| | #8 |
| Zilvia Addict ![]() | aluminum will not work, steel is a better choice. as for the one design evo/sti it will not work, i have thought about it for a long time to make a similar concept. just make just one application for each calipers. just make it simple.
__________________ fdrea |
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| | #9 | |||
| Guild of Skullduggerous Intent ![]() | Quote:
most of those things are already available - there are plenty of sources for lines - everone has a different opinion on what pads they like - adjustable proportioning valves exist and are pretty cheap but require a good amount of work to implement. also, aside from the proportioning valve, we don't make any of that stuff in house we would have to source lines, pads, etc there really wouldn't be a clear benefit we could pass on the problem people were/are having is from not doing a complete job i.e: z32 bmc, front and rear calipers imo Quote:
They show up here every once in a while... ebay... craigslist Quote:
but it would be for the same that the brackets usually sell from do a quick search on the For Sale forum to get an idea | |||
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| | #10 | |
| Guild of Skullduggerous Intent ![]() | Quote:
z32/Evo/STi calipers are aluminum, no one is complaining of them failing rear z32 uprights are aluminum we are a prototype machine shop and have done similar things for other applications without problems yes, steel is stronger but not necessary for this application and not to mention heavier if there's an engineering reason, then I'm open to hear it even the hard anodizing is a bit on the overkill side the only thing I'm concerned with is the threads for the bolts it's easy to damage them if one isn't careful hence the helicoils | |
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| | #11 |
| VIPremium Member ![]() | Aluminum will work just fine for the application. But for what I was wonder under alot of stress will the aluminum brakets hold up to the same stress as steel brakets hard braking puts a hell of alot of heat into the break system. Yes z32 uprights are aluminum but thats a very big piece compared to a braket alot more material=stronger part we r not worryed about aluminum calipers failing what we are worryed about are aluminum brakets failing. |
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| | #12 |
| Premium Member ![]() | I think there is good market for that. . . I already purchased one from florante rea before. . . and will need another one . . set up is good.. awesome stuff
__________________ _peter kim_ If "NISMO" stands for Nissan Motorsports, does that mean "HOMO" stands for Honda Motorsports? |
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| | #14 |
| Premium Member ![]() | its not the actual aluminum body I am worried about. Its the aluminum threads that are more of a risk. Helicoil would help it but still not as strong as an all steel thread. Look at all the big brake manufacturers. All their brackets are made of steel. Hmmm I wonder why? It is all about safety. And yes they are heavier but is it enough to disregard safety? I've been running my own 6061 aluminum custom made sti brackets for about a year and a half now with not one problem. I have been wanting to copy the design with steel for a while but have not got around to it. Too much down time on the car but if I could buy some that were within a reasonable pirce, I would shell out the money pretty quick. |
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| | #15 |
| Zilvia Member ![]() | dunno about you guys, I have a '95 S14 with Auto booster and EVO brakes Front AND rear (yes front AND rear). I've made the brackets my self after a lot of trial and error ordeal. out of steel..About the lines STOCK Nissan lines are Direct bolt on to the EVO/STI setup...Along with Z32 BMC you will get crazy brakes that can stop you on a fucking dime... Proper bleeding of the REAR brakes will get you a perfect balance of the brakes..hell on the track EVO brakes along with Ralliart TARMAC pads front and ENDLESS M-power pads rear...NO fade what so ever and GREAT balance the handling was controlled by my HKS coilovers. It's not rocket science..it's a plate with some holes in it so i think a proper price of 100-150$ is perfect
__________________ '95 S14 Se With HKS's - BREMBO's - ES/SPL. |
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| | #16 | |||||
| Guild of Skullduggerous Intent ![]() | Quote:
what I'm saying is look at the part of the calipers where the bolts go they're not very thick and withstand the forces and heat associated with braking pretty well those would have to fail first before the brackets do also the bracket would act as a triangulation unit making the assembly even stronger Quote:
steel is usually ~$1.50-2.00 per lb vrs ~$2-3 per lb for aluminum and what type of steel are we talking about mild steel, iron, stainless, chromoloy, etc, etc.... Quote:
they can also be removed and replaced if needed Quote:
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we could make them out of steel, hell it'd cost us less but why? is not a better solution any engineers want to chime in on this? Nemo, Def? | |||||
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| | #19 | |
| Premium Member ![]() | Quote:
I've got pretty much the same setup as you. I have ABS, ABS booster, z32 bmc, front and rear sti calipers. I just switched from project mu pads to hawk pads and am not liking the downgrade. The project mu braking felt so much more responsive and crisp. Just curious, what rotors are you running? | |
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| | #20 |
| VIPremium Member ![]() | Yes after everything is said and done for prob 95% of ppl on this forum dont road race or drift enough to have to worry about braking brakets. So im sure they will do the job and do it just fine. |
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| | #21 | |
| Premium Member ![]() | Quote:
There is already a couple people selling aluminum brackets. Why would you want to compete? I can almost guarantee you that if you sell steel brackets, you will outsell the aluminum ones. People arn't going to look at weight being a factor since its so minimal. They will look at the price first and then the safety factor. I say powdercoated black mild steel is the way to go. Another option is stainless steel but SS can sometimes be same or more in price than Al. | |
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| | #23 | |||||||||
| Guild of Skullduggerous Intent ![]() | Quote:
The majority of the work that we do is for the aerospace industry. Quote:
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I'm not worried about those loads I'm worried about cross-threading a steel bolt into an aluminum thread I've done it before and it's a pain in the ass helicoils would make the threads a lot more durable and distribute the torque on the bolt evenly Quote:
- because I'm one of those people - because I can Quote:
I care more about making something better Quote:
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I would never make/sell/endorse something that I feel puts people's safety in jeopardy Quote:
mild steel is gargabe, I wouldn't use it if it were free if I were to make these out of steel it would probably be 304 stainless.... but I won't we could make them out of titanium too (we have some laying around) but again, there's no need to cost of material isn't something we take into account when designing parts we pick the material that we feel is best suited for the application for example, when we planned to make the misalignment ears for the Z32 spherical bearings we decided that chromoly was the only material we would feel comfortable using and putting our name on even though we knew that the parts would need to be plated to prevent rust at an additional cost to us | |||||||||
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| | #24 |
| Guild of Skullduggerous Intent ![]() | lol, if you do I'll make sure to give you a discount. |
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| | #25 | |
| Self-Proclaimed n00b ![]() | Iirc, doesn't the anodizing process make the aluminum just as hard, if not harder than steel?
__________________ ![]() Quote:
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| | #26 |
| Zilvia FREAK! ![]() | I'm in need of STI brackets right now. I would like to see some other options as far as adapter brackets. I would think steel would be a good option (at least for my personal peace of mind) Also, I don't want to spend money on a bracket that requires me to modify it in order to clear the calipers discrepancies. So, I would say yes, there is definitely a market for them.
__________________ Blow me, bitches. |
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| | #27 | |
| Guild of Skullduggerous Intent ![]() | Quote:
pretty colors/finishes are just an added bonus ![]() Now, we can talk about heat-treatable aluminum or harder tempers of aluminum but again that's more $$$ and not needed for this application | |
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| | #28 |
| Doctor Chips ![]() | Even plain jane 6061 aluminum is as strong as most alloys of mild steel from a yield strength perspective. It'll handle the loads just fine. My choice would be something like 2024, but the cost is up there for that. For those of you that don't know, that's what they make fighter jet bulkheads out of that pull 9 G's. It's also known as "duraluminum" in the Nissan world(that was a name for a similar alloy back around WWII).
__________________ Rear Upright Spherical Bearing Group Buy Redux!!! 92 Nissan 240SX S13 Hatch GT2876R - Constantly tinkering and lots of garage naps... Safety Red/Gloss Black |
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| | #29 |
| Premium Member ![]() | Yea if you do a lot of work for the aerospace industry, you probably know your stuff and know more than me. I've taken materials classes in college and worked in a component fatigue lab but thats about it. We did some helicoil pull tests on big chunks of Al a while back. I forgot what grade Al it was though. We basically chose a couple holes in the block and installed the helicoil with a bolt. Then used a press to pull the bolt out to see the carnage. These were 16 and 18 mm bolts used in Caterpillar machines pulled with a 25 ton press. I would really like to see what you come out with. If the design is better than mine, I would consider picking a set of your up. Have you priced everything out yet so you can tell us how much you will offer these to us at? And when do you think you will start selling these? |
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| | #30 | ||
| Guild of Skullduggerous Intent ![]() | Quote:
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but expect it to be in the same range as these normally go for but with a better design and finish I figure a month and a half is a good guesstimate on the time these would be ready | ||
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